Friday, March 11, 2011

Time to go back!

Well, we have been in Australia for a break since November.  It seems as if we will get back to Timor on the 26th March, although we haven't bought tickets yet!

I have spent a few hours today browsing through the Green beans website, building a wish list order... Not sure if I will be able to afford it all yet!

I would love to take a second snap press over so that we don't have to change the die's so often.

 I also need to take over some more PUL, and I want to take over some absorbent fabric such as bamboo fleece.  Cotton towels/toweling is surprisingly hard to find and expensive in east Timor.  I guess as the weather is so warm, you can just drip dry, or use a sarong.  Anyway I think it works out cheaper for me to buy expensive bamboo fabric in Australia and ship it over!   (If only I could make it myself with bamboo in Timor).  I also have plans to make some more standard styles of pads, with the possibility of then selling them to Australians.  While we visited Darwin on our way into Australia, we met with a lady who has connections with the NT government and one woman was interested in accessing cloth pads to distribute to women in Aboriginal communities and suggested we sell some to them...  So I want more regular, and higher priced pads such as AIO (all in one) styles.

Originally i made the designs as cheap as possible (we sell them for $2), but now i want to have a choice, cheap and simple, or more expensive and fancy!
In Australia cloth pads sell  for $10 - $14 each!
see the cloth pad shop if your interested.
I think that we could make them for $5-6 each. Although then we have to transport them to OZ.

So many ideas, so many possibilities.
I could seriously start a school for young people wanting to learn sewing, painting, cooking etc   But slowly, slowly, one thing at a time :)

Thursday, January 6, 2011

Some other pics of the sewing room...

Two of my neighbours having a little lesson one evening

Sometimes its gets pretty busy with women and children.

A lovely shot of the great cutting table!


A neighbour Rosina doing a few hours work for us cutting some flannel

Israel entertaining some neighbours kids on the sewing room floor

The beautiful almost new Janome that was donated by a lovely pensioner in Australia.

We now actually have a ceiling which keeps it a bit cooler than the plain tin

Trying to design a bag with some input from a school girl


Sinta working through her little production line of cloth pads

I re-used long life milk cardboard cartons as storage.  Slit them in half and taped them up.  They work pretty well.

We have baskets of fabric scraps and old clothing to remake into smaller items like purses.

Sinta and Angelica hard at work.
Well they may not be the best photographs, but hopefully this gives you more of an idea about our average days in the sewing room.

Wednesday, January 5, 2011

A singer surprise!

Back in Australia,  we walked to a local garage sale, and there was a beautifully kept old style singer.  not the ancient pretty decorative ones, but a solid black beauty! We spoke with the owner (who amazingly turned out to be my textile teacher from highschool, who first inspired me to get into fashion).  She assured us it was a great solid sewer, and we can easily adapt it to fit a treadle table in Timor.
I looked the label up on google and found it was from the 40's, and its model no. 201k just happens to be regarded as the best simple neat sewer available!  Apparently quilters often use them as the stitches are so regular!

Then, a man at mums church offered me an old machine. I said sure!  It turned out to be the same sinnger model!  Then an op shop where my parents help out gave me 3 machines - 2 singers and an empisal (which uses the same feet and bobbins as singer), then i recieved 2 more "old" machines, turns out they too were 1 old singer, and an empisal! So i seem to have a set.  I actually now have 7 machines all lined up, all cleaned, oiled and tested.
Just remains the difficluty of trying to get them over to Timor....Hmmmm

The snowball effect!

Well, things went a lot faster than i imagined!
Within a week of finding our first emplotyee - Sinta, we had locals arriving daily asking if we could alter or mend clothing.  Of course we made these jobs a priority (time wise).

More about Sinta.
We asked our neighbours if they knew anyone who could sew.  They discussed a few names then sugested Sinta.  Samuel and Serenity had seen her in action when she was hired by Anen (our neighbour) to sell his green veges at the market one evening.  Apparently she was a great saleswoman, and bravley fought off the handbag bashing buyers fighting over the veges!  She was also childless, which actually means that she has time to spare, and for me i feel better about employing her full time. 
She turned out to be a lovely young woman.  She had been trained by a nun in 2004 and was a very competant sewer, although she was a little nervous seeing as she hadnt sewn since that time.  She also had no experience with patternmaking or cutting, but she is very quick to learn and often only needs to see something once before doing it herself.  (unlike me)
One example - she half watched me make up my own bias binding.  I had printed out detailed instructions and found it a bit tricky, cutting the ends and sewing them to make a diamond shape, drawing up diagonal lines, lining them up, sewing then cutting.  She was sewing at the time, but walked over and watched a couple of times.  A few days later I arrived to find her almost completing another batch - perfectly!

She also has fantastic sales/business skills, and really understands pricing, profit margins, and sales techniques.  I began to keep a spreadsheet for the accounts, and showed her how to fill in a daily sales record sheet which she is very acurate about.  On top of all that she is completely trustworthy, and had a myriad of opportunites to take jobs on the sly and keep the money a secret, but she continually handed over each amount as she recieved income!

WOW!  Praise God for such a great employee.

We soon realised we needed a second sewer, so word went out, and soon we had our neighbouring widow Martha's older daughter Angellica arrive.  She lives over the other side of Dili, and is pregnant with her 4th child, but her family is desperately poor, so she is willing to leave her kids with her sister-in-laws, and live back home with mum during the week, returning home for the weekend.  She had done a sewing course a few years before so she has basic sewing ability, but lacks confidence and skill. She has a lovely quiet nature, and is quite creative.
In the first month we recieved lots of requests from students, asking if we could sew shoulder bags for their school bags.  So I drew up a pattern, trialled it, adjusted it, then we cut out half a dozen bags.  They soon sold, so we bought more fabric and made another dozen.  These kept selling, so we made more! Even some foreigners heard about them and bought some for themselves (at a slightly higher price) ;)

We also began to put word out to a few NGO's about our cloth pads, and recieved an order for 100!  
Then to top things off, a week before we planned to return to Australia, some librarians asked us to make some cloth books. 
I helped Sinta and Angelica make the first trial one, and they made 3 others before i left.

Busy busy busy

Sunday, August 15, 2010

Supplies and Sources

East Timor has 2 sewing shops that I am aware of.  One of them is about 4m square, the other about the size of a double garage.  Its the best one, loaded with rolls of polyesters, and crowded with customers.  The poor blokes cutting the fabric are using a bench about 50cm wide.  A liitle awkward in making an acurate cut. 
At these shops i can get
  • very limited varieties of pure cotton fabrics
  • heaps of poly cotton mixes
  • polyester threads - low quality but good enough?
  • pins
  • tape measures
  • scissors
  • treadle machines with electric attachments available.
  • overlockers
Other necessities we have purchased are:
  • small narrow sewing tables (lovingly made by Samuel)
  • plastic chairs and stools
  • a pedastal fan
  • a large cutting table (lovingly made by Samuel)


Here we are around the cutting table on our "official " launch with all the neighbouring women. 

The main product i cant buy locally is the PUL waterproofing fabric. You can see a precious 10m roll on the table above.  I bought some from a great shop in Brisbane literally on the way to the airport to fly over to Timor.  I think they even  gave me a discount!  Very nice people!
I also lashed out and bought a great snap press machine from them which is really exciting!  It would have been a bit laborious to hammer in hundreds of snaps onto the pads!

First steps


Just before we returned to Timor in April this year (2010), a lovely lady gave us a donation, explaining that she raised the money by doing sewing jobs.  Samuel told her that I had a little idea for a sewing project and that we would use her money to give it a trial.  A surprise to me!...
After arriving I spoke with a long term missionary/nurse (Branca) who has worked in a small mountain village for about 7 years.  Branca was quite enthusiastic about the idea, and we decided to make some sets to trial with 6 of the more educated women in the village she works in.
Branca told me that most of the women in her village cannot read, a lot of the women don’t have underpants and some women stay at home while menstruating as they have nothing suitable to use in public.
She also re-affirmed that Education is really important.

So I went back home and began to sketch and draw, and designed my own version of a modern belted pad – to use without underpants!

Some other factors I was keen to include:
·    Adjustable – female bodies tend to fluctuate more than males.
·    Easy to sew – so women can make them themselves.
·    Simple to replicate – As above
·    Easy to replace bits – So women can repair them themselves
·    Quick to dry
·    Can be used with any scraps of absorbent type fabrics
·    Suitable for nights
·    waterproof
Amazingly I was then able to borrow a sewing machine and bought some cotton fabrics to make about 12 sets of each design. While cutting the fabric up 2 neighbouring women asked about what I was making, and after hearing about it thought it was a great idea. One of them even asked for a set straight away.

All of a sudden the idea has seemed to grow rather quickly!
 Subtle words seeped out occasionally about "Cynthia's sewing project", and hesitantly I have shared my dream with a few Aussie women.  They all seem to think its a good idea!
What do you think?

Nuts and Bolts

What do they look like?
I came across a pattern for a simple waterproof  base with loops to hold  any type of absorbent fabric.  PERFECT!

I have decided to use only 2 different styles.
circle design
belted design
Both have a waterproof layer (P.U.L.- purchased in Australia), and both use a "base" with loops to hold folded "inserts" of any type of absorbent fabric.
Both designs are very quick to dry, easy to sew and simple to repair.
As soon as I can I'll stick some photos up of my prototypes!